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Innovative Production Technologies for Natural and Powerful Plant Extracts

At Greenext, we use advanced technologies to produce plant extracts used in the food, pharmaceutical, and cosmetic industries in the purest and most effective way possible. To ensure maximum preservation of natural active ingredients, we apply the most advanced production techniques, including liposome encapsulation, lyophilization, spray drying, centrifugation, and supercritical CO₂ extraction.

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Liposome / Encapsulation

It protects plant-based components with maximum effectiveness. Liposomes are double-layered microscopic structures that encapsulate plant-based components, enhancing the stability of active ingredients in the pharmaceutical, cosmetic, and food industries.

  • Protected Release: Vitamins, antioxidants, and active ingredients are protected against environmental factors.
  • Long-lasting Effectiveness: Remains intact during processes such as pasteurization, drying, and cooking.
Lipozom / Enkapsülasyon
Lyophilization / Freeze Drying

Lyophilization is a process that dries products by freezing them. In this method, the product is first completely frozen, then placed under vacuum, where the ice crystals inside are removed by directly turning into vapor (sublimating). This allows the product to retain its molecular and physical structure despite losing its water content.

Preferred especially for heat-sensitive and valuable products, this method is carried out using special devices called lyophilizers or freeze dryers. It is widely used in fields such as food, medicine, and biotechnology.

  • Preserves the Form of Components: Taste, color, and aromatic structure are preserved without deterioration.
  • Sterile Drying Option: Offers production that meets high hygiene standards.
  • Rapid Dehydration: Prevents the deterioration of plant extracts and extends shelf life.
Liyofilizasyon / Freeze Drying
Spray Drying / Spray Dryer

Spray drying is a method that converts liquid substances into powder form. In this process, the liquid is sprayed (atomized) into a special drying chamber, where it is dried and the moisture is removed. As a result, a powder product consisting of spherical particles of uniform size is obtained.

It offers advantages, especially for heat-sensitive products, as it takes much less time than other drying methods. It is widely used in the food industry because foods are generally heat-sensitive and consumers show great interest in powdered products.

  • Suitable for Sensitive Components: Prevents damage to heat-sensitive plant-based active ingredients.
  • High Efficiency: The process is completed in a short time, enabling large-scale production.
  • Low Cost: As it is a continuously operating system, it offers economical solutions.
Püskürtmeli Kurutma / Spray Dryer
Centrifuge Technology

Centrifugation is a method that separates substances based on their density, shape, and size. In this process, centrifugal force is generated by a rotating motion, separating the particles within the sample.

It is used to separate suspensions with different densities. It was a widely preferred technique for separating liquid-liquid, liquid-solid, or liquid-liquid-solid mixtures.

  • Purified Plant Extracts: Unwanted components are effectively separated.
  • Density-Based Separation: It enables the production of pure content, especially in the herbal medicine and cosmetics industries.
Santrifüj Teknolojisi
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Supercritical CO₂ Extraction

Supercritical fluid extraction is a method that separates the desired substance from a mixture using a special solvent. Supercritical fluids are highly effective solvents because they possess both liquid and gas properties.

The most commonly used solvent in this process is carbon dioxide (CO₂). This is because it has a low critical temperature and pressure, is non-flammable and non-toxic, and does not harm the environment. Once the extraction process is complete, the pressure is reduced, allowing the solvent to be easily separated from the substance it contains.

  • Solvent-Free & Pure Production: Natural extracts are obtained without the use of chemical solvents.
  • Low-Temperature Precision Extraction: Heat-sensitive components are not damaged.
  • Ecological & Safe: Carbon dioxide does not harm nature and enables sustainable production.
Süperkritik CO₂ Ekstraksiyon

Future Plant-Based Raw Materials with Greenext Technologies

We add value to the food, pharmaceutical, and cosmetics industries with our sustainable, high-quality, and reliable production processes. Contact us for your sample requests or custom formula development processes.

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